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Laser solder ball welding desktop machine

Laser solder ball welding desktop machine

This product is used in microelectronics / 3C electronics industry: such as high-definition camera module, soft board connection point welding of mobile phone digital camera, precision voice control device, data line solder joint assembly welding, sensor, VCM module, contact support, magnetic head and other precision micro components welding. Military electronic manufacturing industry: welding of aerospace high-precision electronic products. Other industries: wafer, optoelectronic products, MEMS, sensor production, welding of high-precision components and high-precision electronics such as BGA and HDD (HGA, HSA).
0769-23127991

Tin ball welding three-axis desktop machine

Equipment Model SQ-DF900
Shafting Number of Axes 3
Drive structure XYZ axis Imported servo+precision screw with brake
Effective travel range XYZ X:250mm;Y:300mm;Z:80mm
Repetitive positioning accuracy XYZ ±0.01mm
Z-axis maximum load Z-axis：5 kg     workbench：15kg
Control System Control Mode Specialized industrial computer
interface 7-inch industrial display
CCD Field of view 12mmx13mm
CCD pixel   Positioning camera: 500W; Bottom camera: 500W
Peripheral input Power Supply Voltage 220v
Power 0.8kw
Nitrogen ≥0.2mpa

device parameters

Series 300VSB Unit
Shafting Number of axes 3 /
Drive structure XYZ axis Precision brand screw + hybrid servo /
Effective dispensing range xyz 235X300x80 mm
Maximum speed XY axis / Z axis 500/250 mm/s
Maximum acceleration XY axis / Z axis 3000 mm/s^2
Repeat positioning accuracy xyz Soil 0.015 mm
Z axis maximum load 2.5 kg
Control system Control mode Motion control card + industrial tablet /
Man machine interface 7-inch industrial flat /
Intelligent CCD
Locate		 Field of view 7x5 mm^2
CCD pixel 752x480 /
Peripheral input Power supply Voltage 220 v
Frequency 50-60 Hz
Power 0.5 kw
Air source ≥ 0.5 Mpa

product composition

machine interior

machine size 510 * 574 * 591 (length * width * height)

shape of solder ball welding module

device advantages

high performance

ball speed --- 8 balls per second

superior output --- 7200 points per hour

high precision

yield & ndash; More than 99.5%

the welding accuracy is controlled at & plusmn; 5μ Within

M

High flexibility

Solder ball selection & ndash; From 100 microns to 1800 microns

High weld metal & ndash; SnPb, SnAg, SnAgCu, AuSn

laser solder ball welding module

The fiber laser is highly integrated with the industrial control system in the workbench cabinet, equipped with a ball planting mechanism to realize the synchronization of tin ball and laser welding, and equipped with a double dragon door system to realize efficient automatic welding, greatly improve the production efficiency, and can meet the tin welding requirements of precision components such as camera module, VCM enamelled coil module and contact basin frame, It has a certain range of special applications.

project implementation plan

control mode PLC control + PC image processing
power 3KW
power supply AC220V
special air source nitrogen
bond head size 350*220*105 mm
controller size 265*398*217 mm

1 This product is a welding module, which can be flexibly installed on the standard platform machine or customized machine to realize the process of laser tin ball tin spraying;

 

2 includes the installation of mechanical unit and independent electric control box. The mechanical part is installed on the z-axis mechanism of X-Y-Z platform, and the electrical is connected with the I / O communication of main console;

 

The control mode of 3 is simple. It can complete a series of actions such as ball dropping, laser output and ball spraying with only a few IO points.

principle of laser solder ball welding module

it is a new ball planting technology that uses laser to heat the tin ball and spray it to the position requiring ball planting bonding through a certain pressure. It has the advantages of non-contact, no flux, small heat, accurate and controllable solder and so on.

principle:

the tin balls are transported to the welding nozzle one by one by means of mechanical movement. The tin balls are melted by laser irradiation and sprayed onto the weldment under the action of pressure. Since the position of the tin ball and the parameters in the welding nozzle are monitored in real time by the detection mechanism, the starting spraying time of the laser emitter can be accurately controlled, so the welding with high precision and high accuracy can be achieved.

process:

add the tin ball into the tin ball cavity, divide the ball, and separate the tin ball into the guide channel;
The solder ball reaches the end of the nozzle through the guide channel, emits laser melting, pressurizes and sprays it onto the pad to complete the welding.

advantages:

non-contact, no damage to the product;
Helpless flux, no pollution, Wuxi bead residue;
Efficient and fast

Optoelectronic industry
Wire industry
Communications industry
Industry application cases Picture
Welding of connectors and sensor wires
Bluetooth earphone soldering
Camera module welding, motor welding
Welding of speakers and charging coils
Reverse radar, 5G communication product welding